Asseco CEIT Twiserion Digital Manager Turn forklift data into performance gains

Twiserion Digital Manager

Turn forklift data into performance gains

Forklifts and mobile equipment consume time, fuel, and labor – but are they used efficiently? Twiserion tracks every movement, compares performance, and highlights inefficiencies to cut costs and maximize output.

Complete insight into your fleet’s efficiency

Forklifts and other mobile equipment often run unnecessary routes, spend significant time idle, and waste fuel, driving up operational costs and accelerating wear. Twiserion provides a complete, data-driven view of your fleet’s movements, idle times, and overall utilization.

With detailed analytics, including spaghetti diagrams and heatmaps, managers can compare operator performance, spot inefficiencies, and adjust workflows accordingly. The result is lower operational costs, reduced equipment wear, and improved safety. By transforming raw data into actionable insights, Twiserion makes your intralogistics smarter, more efficient, and more cost-effective.

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Stop wasting fuel, time, and equipment life

Forklifts often idle, drive redundant routes, or remain underutilized. This inflates operational costs, increases wear and tear on your equipment, and reduces overall productivity. Without clear data, managers cannot identify the root cause of these inefficiencies.

Twiserion highlights these hidden costs in real time, helping managers optimize fleet utilization and make data-backed decisions to improve performance.

Unlock your fleet’s true potential

Twiserion transforms raw forklift data into actionable insights that elevate the performance of your entire fleet. By revealing how equipment is truly used, it empowers managers to optimize routes, eliminate waste, and maximize operational efficiency.

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Performance Tracking

Twiserion records crucial metrics like distance traveled, idle time, and overall utilization. This provides managers with valuable, objective insights into how forklifts are truly being used on the factory floor.

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Anomaly Detection

Unnecessary driving patterns or unexpected operational behaviors are flagged instantly. This allows you to address inefficiencies as they happen and improve overall productivity.

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Operator Comparison

Performance across different drivers can be compared fairly using objective data. This helps identify best practices that can be standardized and shared across your entire team.

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Cost Reduction

By minimizing wasted driving and idle time, you significantly lower fuel and energy consumption. Companies also save on repair and maintenance costs, directly impacting the bottom line.

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Fleet Optimization

With clear utilization data, equipment is allocated only where it’s needed most. This ensures that your investments in mobile equipment bring the maximum possible return.

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Extended Equipment Lifespan

By reducing redundant use, the wear and tear on your fleet are minimized. Forklifts and other mobile equipment last longer and perform more reliably, protecting your assets.

Discover more Twiserion Digital Manager modules for complete production control

Twiserion Digital Manager transforms complex manufacturing environments into fully connected, transparent, and data-driven operations. By combining real-time visibility, process automation, and advanced analytics, it gives manufacturers the power to control every aspect of production—from material flow to operator safety—in a single unified platform.

Each module works seamlessly with the others, creating a flexible ecosystem that adapts to your factory’s unique requirements and scales effortlessly as your operations grow.

Production flow tracking

for real-time transparency

Monitor semi-finished goods across production stages in real time. Virtual zones mapped to your shop floor provide instant visibility into material location, detect bottlenecks before they impact delivery schedules and generate automated alerts when takt times are exceeded.

Smart tools & equipment tracking

for continuous availability

Eliminate downtime caused by missing or misplaced tools. RTLS tags on critical equipment provide real-time location tracking, usage analytics and automated alerts when tools leave designated zones, ensuring production continuity and asset protection.

Intelligent material delivery

for just-in-time efficiency

Replace static delivery schedules with dynamic, demand-driven material supply. The system generates real-time delivery tasks based on actual production needs, optimises operator routes and ensures just-in-time material availability at every workstation.

Forklift & equipment efficiency

for cost-optimised operations

Comprehensive tracking of forklifts, AGVs and mobile equipment reveals utilisation patterns, idle times and inefficient routing. Historical analysis through spaghetti diagrams and heatmaps enables data-driven optimisation decisions that reduce operational costs.

Paperless production control

for total traceability

Automate work order management by triggering operator tasks when tagged materials enter production zones. Digital traceability replaces manual paperwork, ensuring complete audit trails while eliminating errors and reducing administrative overhead.

Real-time safety alerts

for workplace protection

Advanced geofencing technology monitors operator and AGV movements, generating instant collision warnings through visual beacons and dashboard alerts. Real-time zone monitoring ensures safety compliance and reduces workplace incidents.

Production performance tracking

for continuous improvement

Live dashboard comparison of planned versus actual production output provides immediate visibility into performance deviations. Early delay detection enables rapid corrective actions and supports continuous improvement initiatives.

Ready to boost your fleet efficiency with real-time performance insights?

Twiserion turns raw fleet data into clear, actionable insights that help you improve performance, cut costs, and maximize equipment utilization.

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