Twiserion Digital Manager
Transform your factory into a connected, intelligent production ecosystem.
RTLS Solution: Complete production transparency in real time
Manufacturing operations require precise coordination across multiple production stages, equipment, and operators. Twiserion Digital Manager provides comprehensive real-time location system (RTLS) technology that creates a digital twin of your production floor, delivering instant visibility into your operations.
Our modular system integrates seamlessly with existing infrastructure, enabling manufacturers to monitor work-in-progress, track equipment, optimise material delivery, and ensure safety compliance—all from a single unified platform.
Measurable operational improvements
Enhanced production efficiency
Reduced operational costs
Improved safety standards
Complete digital traceability
Data-driven decision making
Seamless system integration
Seven integrated modules for complete operational control
Twiserion Digital Manager transforms complex manufacturing environments into fully connected, transparent, and data-driven operations. By combining real-time visibility, process automation, and advanced analytics, it gives manufacturers the power to control every aspect of production—from material flow to operator safety—in a single unified platform.
Each module works seamlessly with the others, creating a flexible ecosystem that adapts to your factory’s unique requirements and scales effortlessly as your operations grow.
Production flow tracking
for real-time transparency
Monitor semi-finished goods across production stages in real time. Virtual zones mapped to your shop floor provide instant visibility into material location, detect bottlenecks before they impact delivery schedules and generate automated alerts when takt times are exceeded.
Smart tools & equipment tracking
for continuous availability
Eliminate downtime caused by missing or misplaced tools. RTLS tags on critical equipment provide real-time location tracking, usage analytics and automated alerts when tools leave designated zones, ensuring production continuity and asset protection.
Intelligent material delivery
for just-in-time efficiency
Replace static delivery schedules with dynamic, demand-driven material supply. The system generates real-time delivery tasks based on actual production needs, optimises operator routes and ensures just-in-time material availability at every workstation.
Forklift & equipment efficiency
for cost-optimised operations
Comprehensive tracking of forklifts, AGVs and mobile equipment reveals utilisation patterns, idle times and inefficient routing. Historical analysis through spaghetti diagrams and heatmaps enables data-driven optimisation decisions that reduce operational costs.
Paperless production control
for total traceability
Automate work order management by triggering operator tasks when tagged materials enter production zones. Digital traceability replaces manual paperwork, ensuring complete audit trails while eliminating errors and reducing administrative overhead.
Real-time safety alerts
for workplace protection
Advanced geofencing technology monitors operator and AGV movements, generating instant collision warnings through visual beacons and dashboard alerts. Real-time zone monitoring ensures safety compliance and reduces workplace incidents.
Production performance tracking
for continuous improvement
Live dashboard comparison of planned versus actual production output provides immediate visibility into performance deviations. Early delay detection enables rapid corrective actions and supports continuous improvement initiatives.
Smart Manufacturing powered by digital twin insights
Twiserion Digital Manager delivers data-driven improvements across your entire production ecosystem. By connecting people, processes, and machines through real-time insights, it transforms manufacturing into an optimised, transparent, and continuously improving environment—driven by automation and smart analytics.
Enhanced production efficiency
Real-time bottleneck detection and automated workflow optimisation reduce cycle times and increase throughput across all production stages.
Reduced operational costs
Equipment efficiency tracking, optimised material delivery routes and reduced idle times deliver significant cost savings through improved asset utilisation.
Improved safety standards
Continuous monitoring and instant collision alerts create a safer working environment while ensuring compliance with industrial safety regulations.
Complete digital traceability
Automated documentation and digital audit trails support quality compliance requirements while eliminating manual record-keeping errors.
Data-driven decision making
Comprehensive analytics and historical performance data enable informed optimisation decisions and strategic capacity planning.
Seamless system integration
Modular architecture allows selective implementation of required functionalities while maintaining compatibility with existing ERP/execution systems.
Transform your production operations today
Twiserion Digital Manager provides the real-time visibility and control required for modern manufacturing excellence. Our comprehensive RTLS solution delivers immediate operational improvements while supporting long-term digital transformation initiatives.