Twiserion Digital Manager
From Paper to Digital Precision
Eliminate outdated paper records with Twiserion’s Paperless Production Control. This system automatically starts operator tasks when materials enter a zone, ensuring complete traceability without manual documentation.
Complete production digitization with real-time management
Twiserion’s Paperless Production Control uses Real-Time Location Systems (RTLS) to integrate directly with work orders and manufacturing execution systems. Each material gets an RTLS tag that communicates with mapped production zones. When materials reach a workstation, tasks begin automatically, creating a digital record of every action, timestamp, and operator involved.
This system automates task management while maintaining audit trails that show which components were processed, by whom, and when. It logs serial numbers, part specifications, and quality parameters, creating a complete digital twin of your production process. Integration with ERP and MES systems ensures consistent data across all manufacturing systems.
Paper-based bottlenecks
Paper-based tracking creates inefficiencies in manufacturing. Operators manually record serial numbers, specifications, and process parameters, causing delays and introducing errors.
These processes also lack real-time visibility, making it harder to identify bottlenecks or respond quickly to quality issues.
Benefits: Precision, Speed, and Traceability
Automatic Task Initiation
Complete Digital Traceability
Error Reduction
Compliance Readiness
Real-Time Integration
Sustainability Impact
Discover more Twiserion Digital Manager modules for complete production control
Twiserion Digital Manager transforms complex manufacturing environments into fully connected, transparent, and data-driven operations. By combining real-time visibility, process automation, and advanced analytics, it gives manufacturers the power to control every aspect of production—from material flow to operator safety—in a single unified platform.
Each module works seamlessly with the others, creating a flexible ecosystem that adapts to your factory’s unique requirements and scales effortlessly as your operations grow.
Production flow tracking
for real-time transparency
Monitor semi-finished goods across production stages in real time. Virtual zones mapped to your shop floor provide instant visibility into material location, detect bottlenecks before they impact delivery schedules and generate automated alerts when takt times are exceeded.
Smart tools & equipment tracking
for continuous availability
Eliminate downtime caused by missing or misplaced tools. RTLS tags on critical equipment provide real-time location tracking, usage analytics and automated alerts when tools leave designated zones, ensuring production continuity and asset protection.
Intelligent material delivery
for just-in-time efficiency
Replace static delivery schedules with dynamic, demand-driven material supply. The system generates real-time delivery tasks based on actual production needs, optimises operator routes and ensures just-in-time material availability at every workstation.
Forklift & equipment efficiency
for cost-optimised operations
Comprehensive tracking of forklifts, AGVs and mobile equipment reveals utilisation patterns, idle times and inefficient routing. Historical analysis through spaghetti diagrams and heatmaps enables data-driven optimisation decisions that reduce operational costs.
Paperless production control
for total traceability
Automate work order management by triggering operator tasks when tagged materials enter production zones. Digital traceability replaces manual paperwork, ensuring complete audit trails while eliminating errors and reducing administrative overhead.
Real-time safety alerts
for workplace protection
Advanced geofencing technology monitors operator and AGV movements, generating instant collision warnings through visual beacons and dashboard alerts. Real-time zone monitoring ensures safety compliance and reduces workplace incidents.
Production performance tracking
for continuous improvement
Live dashboard comparison of planned versus actual production output provides immediate visibility into performance deviations. Early delay detection enables rapid corrective actions and supports continuous improvement initiatives.