Twiserion Digital Manager
Real-Time Safety Alerts for Industrial Operations
Improve workplace safety with intelligent monitoring that prevents accidents before they happen. Twiserion’s RTLS-based system delivers instant alerts when operators and equipment enter shared zones.
Advanced Tracking and Alert Capabilities
Twiserion integrates RTLS wearables for operators and tracking tags for mobile equipment, forming a safety network across your facility. Virtual safety zones can be customized for different areas and equipment types. Unauthorized zone entries or proximity risks trigger immediate visual, audible, and dashboard alerts.
Continuous monitoring tracks all personnel and equipment, with historical data enabling analysis of incidents and near misses. The system integrates with existing safety management tools, improving compliance reporting. Advanced analytics identify trends to optimize safety protocols and zone configurations.
Hidden risks your system misses
Paper-based tracking creates inefficiencies in manufacturing. Operators manually record serial numbers, specifications, and process parameters, causing delays and introducing errors.
These processes also lack real-time visibility, making it harder to identify bottlenecks or respond quickly to quality issues.
Safety that reacts before accidents happen
Collision Prevention
Restricted Zone Monitoring
Real-Time Dashboard Visibility
Compliance Documentation
Emergency Response
Instant location data enables faster emergency responses. Safety teams can quickly identify affected areas and coordinate evacuations or assistance.
Incident Reduction Analytics
Discover more Twiserion Digital Manager modules for complete production control
Twiserion Digital Manager transforms complex manufacturing environments into fully connected, transparent, and data-driven operations. By combining real-time visibility, process automation, and advanced analytics, it gives manufacturers the power to control every aspect of production—from material flow to operator safety—in a single unified platform.
Each module works seamlessly with the others, creating a flexible ecosystem that adapts to your factory’s unique requirements and scales effortlessly as your operations grow.
Production flow tracking
for real-time transparency
Monitor semi-finished goods across production stages in real time. Virtual zones mapped to your shop floor provide instant visibility into material location, detect bottlenecks before they impact delivery schedules and generate automated alerts when takt times are exceeded.
Smart tools & equipment tracking
for continuous availability
Eliminate downtime caused by missing or misplaced tools. RTLS tags on critical equipment provide real-time location tracking, usage analytics and automated alerts when tools leave designated zones, ensuring production continuity and asset protection.
Intelligent material delivery
for just-in-time efficiency
Replace static delivery schedules with dynamic, demand-driven material supply. The system generates real-time delivery tasks based on actual production needs, optimises operator routes and ensures just-in-time material availability at every workstation.
Forklift & equipment efficiency
for cost-optimised operations
Comprehensive tracking of forklifts, AGVs and mobile equipment reveals utilisation patterns, idle times and inefficient routing. Historical analysis through spaghetti diagrams and heatmaps enables data-driven optimisation decisions that reduce operational costs.
Paperless production control
for total traceability
Automate work order management by triggering operator tasks when tagged materials enter production zones. Digital traceability replaces manual paperwork, ensuring complete audit trails while eliminating errors and reducing administrative overhead.
Real-time safety alerts
for workplace protection
Advanced geofencing technology monitors operator and AGV movements, generating instant collision warnings through visual beacons and dashboard alerts. Real-time zone monitoring ensures safety compliance and reduces workplace incidents.
Production performance tracking
for continuous improvement
Live dashboard comparison of planned versus actual production output provides immediate visibility into performance deviations. Early delay detection enables rapid corrective actions and supports continuous improvement initiatives.