Twiserion Digital Manager
Production Targets, Always on Track
Stay in control of production performance. Twiserion compares planned output with real-time results, instantly identifying delays and bottlenecks to keep targets on track.
Gain Full Control Over Your Production
Static planning systems fail to account for real-world issues like material shortages or equipment delays. Twiserion Digital Manager integrates Real-Time Location System (RTLS) technology with your planning systems, providing continuous monitoring. It tracks semi-finished goods through production zones, automatically comparing actual output to targets.
When production falls behind, Twiserion identifies root causes by analyzing material flow, operator actions, and equipment use. This approach enables fast corrective actions, preventing delays from escalating. Historical data also supports capacity planning and process improvement.
Challenges of Production Uncertainty
Theoretical planning often fails to reflect real conditions on the production floor. Problems are identified too late for effective intervention, and teams struggle to understand whether the root cause lies in materials, equipment, or workflows.
This lack of visibility leads to inaccurate planning and unreliable schedules built on assumptions rather than data. As delays accumulate, customer commitments become harder to meet, resulting in missed deadlines and reduced operational reliability.
Unlock Smarter, Faster Production Control
Live Performance Dashboard
Immediate Alerts
Root Cause Analysis
Data-Driven Planning
Continuous Improvement
Predictive Performance Insights
Discover more Twiserion Digital Manager modules for complete production control
Twiserion Digital Manager transforms complex manufacturing environments into fully connected, transparent, and data-driven operations. By combining real-time visibility, process automation, and advanced analytics, it gives manufacturers the power to control every aspect of production—from material flow to operator safety—in a single unified platform.
Each module works seamlessly with the others, creating a flexible ecosystem that adapts to your factory’s unique requirements and scales effortlessly as your operations grow.
Production flow tracking
for real-time transparency
Monitor semi-finished goods across production stages in real time. Virtual zones mapped to your shop floor provide instant visibility into material location, detect bottlenecks before they impact delivery schedules and generate automated alerts when takt times are exceeded.
Smart tools & equipment tracking
for continuous availability
Eliminate downtime caused by missing or misplaced tools. RTLS tags on critical equipment provide real-time location tracking, usage analytics and automated alerts when tools leave designated zones, ensuring production continuity and asset protection.
Intelligent material delivery
for just-in-time efficiency
Replace static delivery schedules with dynamic, demand-driven material supply. The system generates real-time delivery tasks based on actual production needs, optimises operator routes and ensures just-in-time material availability at every workstation.
Forklift & equipment efficiency
for cost-optimised operations
Comprehensive tracking of forklifts, AGVs and mobile equipment reveals utilisation patterns, idle times and inefficient routing. Historical analysis through spaghetti diagrams and heatmaps enables data-driven optimisation decisions that reduce operational costs.
Paperless production control
for total traceability
Automate work order management by triggering operator tasks when tagged materials enter production zones. Digital traceability replaces manual paperwork, ensuring complete audit trails while eliminating errors and reducing administrative overhead.
Real-time safety alerts
for workplace protection
Advanced geofencing technology monitors operator and AGV movements, generating instant collision warnings through visual beacons and dashboard alerts. Real-time zone monitoring ensures safety compliance and reduces workplace incidents.
Production performance tracking
for continuous improvement
Live dashboard comparison of planned versus actual production output provides immediate visibility into performance deviations. Early delay detection enables rapid corrective actions and supports continuous improvement initiatives.
Take Control of Production Monitoring
Twiserion Digital Manager delivers the tools to optimize performance and ensure reliable delivery.