Asseco CEIT Twiserion Digital Manager Your tools, always where they should be

Twiserion Digital Manager

Your tools, always where they should be

No more wasted time searching for missing equipment. Twiserion tags and tracks every tool, machine part, and device, providing real-time visibility across your factory.

Gain complete control with smart tracking

Twiserion Digital Manager ensures every critical tool, component, and device is tagged and precisely traceable. If a robotic head, drill, or specific part leaves its designated zone, the system instantly raises an alert. This allows managers to see the asset’s real-time location, monitor usage duration, and verify whether it meets operational expectations.

These insights enable optimized tool availability, significantly reduced downtime, and fewer production interruptions. Your workers will spend less time searching and more time producing, while the lifespan of your valuable equipment is extended.

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Lost tools halt production

Missing or misplaced tools stop production and frustrate workers. Every minute spent searching for equipment is a minute lost on the line, leading to costly downtime and delayed maintenance schedules.

Without a reliable tracking system, assets are prone to loss, increasing replacement costs and disrupting workflow continuity.

Benefits of smart tools & equipment tracking

By tracking every tool and device in real time, Twiserion Digital Manager eliminates guesswork and brings full clarity to your shop floor. With automated monitoring, instant alerts, and usage insights, your teams always have the equipment they need—exactly when they need it.

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Real-Time Location

Each tool or device is equipped with an RTLS tag, making its exact position visible at any moment. Your workers no longer waste valuable time searching for the assets they need to perform their tasks.

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Loss Prevention

Automated alerts are triggered if tools leave their assigned zones without authorization. This feature significantly reduces the risk of asset loss or misplacement, saving money and preventing production stoppages.

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Usage Analytics

Twiserion records how long each piece of equipment is used and compares it against expected operational norms. This data helps you identify underutilized or overused assets to optimize allocation.

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Faster Maintenance

When servicing or calibration is required, maintenance teams can immediately locate the specific tool. This precision shortens equipment downtime and improves overall maintenance efficiency.

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Process Continuity

Ensure your production continues without interruption because the right tools are always available when and where they are needed. Eliminate unnecessary stoppages caused by missing equipment.

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Asset Protection

Continuous monitoring and optimized usage reduce wear and tear, extending the lifespan of your equipment. This allows you to gain more value from your investments while avoiding unnecessary replacement costs.

Discover more Twiserion Digital Manager modules for complete production control

Twiserion Digital Manager transforms complex manufacturing environments into fully connected, transparent, and data-driven operations. By combining real-time visibility, process automation, and advanced analytics, it gives manufacturers the power to control every aspect of production—from material flow to operator safety—in a single unified platform.

Each module works seamlessly with the others, creating a flexible ecosystem that adapts to your factory’s unique requirements and scales effortlessly as your operations grow.

Production flow tracking

for real-time transparency

Monitor semi-finished goods across production stages in real time. Virtual zones mapped to your shop floor provide instant visibility into material location, detect bottlenecks before they impact delivery schedules and generate automated alerts when takt times are exceeded.

Smart tools & equipment tracking

for continuous availability

Eliminate downtime caused by missing or misplaced tools. RTLS tags on critical equipment provide real-time location tracking, usage analytics and automated alerts when tools leave designated zones, ensuring production continuity and asset protection.

Intelligent material delivery

for just-in-time efficiency

Replace static delivery schedules with dynamic, demand-driven material supply. The system generates real-time delivery tasks based on actual production needs, optimises operator routes and ensures just-in-time material availability at every workstation.

Forklift & equipment efficiency

for cost-optimised operations

Comprehensive tracking of forklifts, AGVs and mobile equipment reveals utilisation patterns, idle times and inefficient routing. Historical analysis through spaghetti diagrams and heatmaps enables data-driven optimisation decisions that reduce operational costs.

Paperless production control

for total traceability

Automate work order management by triggering operator tasks when tagged materials enter production zones. Digital traceability replaces manual paperwork, ensuring complete audit trails while eliminating errors and reducing administrative overhead.

Real-time safety alerts

for workplace protection

Advanced geofencing technology monitors operator and AGV movements, generating instant collision warnings through visual beacons and dashboard alerts. Real-time zone monitoring ensures safety compliance and reduces workplace incidents.

Production performance tracking

for continuous improvement

Live dashboard comparison of planned versus actual production output provides immediate visibility into performance deviations. Early delay detection enables rapid corrective actions and supports continuous improvement initiatives.

See how Twiserion can secure your assets

Contact us to discover how real-time tool and equipment tracking can eliminate downtime and reduce costs in your facility.

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